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On the surface of things, the place was doing just fine. In the years after it hosted the 2006 U.S. Open, Winged Foot Golf Club’s West Course was basking in its reputation as a relentlessly demanding championship course that was always in fine shape for its members.

Geoff Ogilvy’s winning score of 5 over par showed that the finest players in the world had their hands full with this layout. If any further evidence were needed, all one had to do was rerun the highlight reel – or lowlight reel – of Jim Furyk, Colin Montgomerie and Phil Mickelson, any of whom would have won with a par on 18, all of whom double bogied.

For all the drama on the surface, there were issues down below. As anyone in turfgrass management knows, a big part of what it takes for a golf course to function well is hidden underground. So, when veteran superintendent Steve Rabideau, CGCS, took over course management at Winged Foot in 2012 he made a thorough study of the infrastructure at the 36-hole facility and found it in need of improvement.

Putting surfaces had shrunk, leading to a loss of the original strategic complexity that A.W. Tillinghast had built into the place when it opened in 1923. The push-up construction of the greens did not allow for the kind of sustained speeds, proper drainage and firmness needed to deliver the desired playing conditions. Greenside bunkers had been altered over the years to the point where there was a mismatch in the relationship between the bunkers and the putting surfaces. Keeping sand on the steep bunker faces was a major problem, with washouts common after a heavy rain.

Across the 280-acre site, drainage was problematic given the intrusion of so much native rock below and above the turf surfface. The drainage hollows that had been built were boggy and did not drain freely. The club was also unable to capture its own runoff after rains and thus relied upon town water for irrigation needs. Trees had also started to clutter the landscape and intrude upon shotmaking variety, as well as impeding proper agronomy.

By 2012, Gil Hanse had already established himself as a golf course architect capable of delivering high-quality new courses and classical restorations. In the New York area alone he had done highly regarded revivals at a trio of Tillinghast-designed clubs: Fenway, Ridgewood and Quaker Ridge. Still, it took a bit of explaining to convince a rightly cautious membership at Winged Foot to entrust their club – home to five U.S. Opens, a PGA Championship, two U.S. Women’s Opens, two U.S. Amateurs, a U.S. Senior Open and a Walker Cup – to Hanse. An initial project involving a new short-game practice area between the ninth and 10th fairways of the East Course, just off the clubhouse, helped build confidence.

Winged Foot has a very golf-literate membership. They take the game seriously, they travel, they see other leading courses and they appreciate great architecture. At a meeting with over 200 members, Hanse made the case for the master plan. Key to the program was a commitment to preserving the exact contours of the legendary putting surfaces. When asked at the meeting if he could guarantee the exact replication of the contours, Hanse gave an unequivocal answer: “Yes.”

Earlier work by other architects at Winged Foot had softened the severity of some putting surfaces or compromised some of the design features in the process of reconstruction. Back then, the technology available for measuring and recreating existing contours had been limited. The recent advent of laser surveying technology allowed for scans of slopes to within a few thousandths of an inch. Hanse and Rabideau knew they could fulfill the promise to restore the putting surfaces exactly; all it took was time, effort and a complete commitment to the original design.

Work on the front nine of the East Course began in the fall of 2013 and moved to the back nine in 2014. Work was completed in time to allow the East Course to host the second U.S. Amateur Four-Ball Championship in 2016. Work on the back nine of the West Course began in 2016 and on the front nine of the West in the fall of 2017. In each case, they didn’t completely shut down the nine holes being restored. They worked their way across, basically closing two more holes every two weeks as needed. This initially kept 34 holes open to member play and never less than 27.

The normal rule of thumb for major golf course renovations is to keep golfers away. It’s the same with surgery on a loved one; you don’t want the nearest of kin looking on from the gallery. But at Winged Foot, the process was fully exposed and subject to ongoing scrutiny. That’s partly a function of the routing, with the nines of the two courses overlapping. As long as play proceeded, golfers were never far from seeing the extent of the work.

The construction process was developed on the East Course, and by the time it got to the West the program had picked up in pace, scope and confidence. Helping out Hanse was his longtime associate, Jim Wagner, as well as a team of feature shapers from their in-house shaping unit, Caveman Construction, led by Shaymus Maley. LaBar Golf Renovations handled the major excavation and installation work. Scott Poole and his GreenScan 3D technology provided the technical basis for the precise surface measurements. The club’s in-house staff was trained to do all the robotic station data collection and downloading of putting green scans. Kelley Ami Inc. did the site engineering, focusing on water flow. Rabideau’s crew did a lot of trenching, installation of pipes and wires, stripping the sod and stitching it back in. Working directly under Rabideau on staff were Steve Bigelow (now the East Course superintendent), J.R. LaPan (now the West Course superintendent) and Weston Neff (now the U.S. Open superintendent).

A crucial volunteer role was played by the club’s longtime historian, Neil Regan. A member since 1990, Regan never let his work as an independent investor get in the way of his primary commitment – documenting the heritage of Winged Foot. Working out of an artisan’s garret atop the west side of the clubhouse, Regan has access to an extraordinary trove of archival material. Crucial for this project was a photographic record from the late 1920s comprising low-altitude, non-distorted overheads. The club also has images from the 1923 opening showing every green on the West Course, taken from 30-80 yards out. The imagery for the East Course is not as comprehensive. For the West Course, however, it’s an architect’s dream come true with plenty of material from which to reconstruct Tillinghast’s original design scale.

When asked whether he had viewed video of the 2006 U.S. Open prior to undertaking his master plan, Hanse gave an answer that defined the scope of the project: “Our focus the whole time was 1929.”

Rabideau was determined to rely upon the existing turfgrass for greens, tees and fairways and import as little sod as possible. He wanted to match the Poa annua and bentgrass fairway blend and the adapted perennial Poa annua putting surfaces that had been in place for decades. That ultimately meant cultivating 100,000 square feet of turf based upon cores pulled from aeration projects.

Research revealed that in the early 1930s, the club had opted for a cost-cutting measure that deliberately reduced the size of the putting surfaces dramatically. Tillinghast’s original grand scale had been reduced by 30% or more – e.g., the green on 18 East shrunk from nearly 10,000 square feet down to 4,000. A few efforts at greens expansion in the 1990s and early 2000s had only worked the new perimeters into the existing grade.

This time, the effort was made to core out the entirety of the original putting green perimeters and tie things in to the existing green contours, while better integrating those new perimeters with the peaks of the greenside bunkers. From day one, Rabideau insisted the greens were to be rebuilt entirely from the base up.

Reclaiming the putting surfaces involved both careful study of the photographic evidence as well as meticulous measurement. Four complete laser scans were needed for each green. The first one documented the existing contours of the surface. Then Hanse and his team would dig out the desired area of reclamation, stripping it of all grass, soil and accumulated debris. Meanwhile, Rabideau’s “Sod Squad” carefully removed the greens’ turfgrass cover, preserving individually marked sod strips that would be kept fresh on tarps until they could be put back in place after the construction work was done.

Once the green was uncovered and the desired perimeter expansion secured, it was covered with a thin layer of sand sufficient to create the grades that would exist as if it had been fully grassed; this surface was then subjected to the second complete scan.

Now it was time to core out the newly expanded putting surface, down to a depth of approximately 16 inches to follow the method for building a USGA green. Once cored out to the desired depth the green was built with a gravel layer and sand using the method of “variable depth” where the low spots were allocated an additional 1-3 inches of sand and the high spots received a slightly thinner sand layer in an effort to balance out moisture.

At this point, a visitor to the site would have noticed the sandy mix dotted here and there with numerical designations: -2 to +2, sometimes +3. That was notice of the need to add or remove inches of sand to achieve the desired depth. The painstaking process involved extensive handwork until every green marker got zeroed out, then scanned yet again. Hanse says he kept thin through the project thanks to endless shoveling and raking. Once this process was completed the preserved sod was placed back on the green center and the perimeter sodded with the cultivated sod that Rabideau had been growing. A fourth green scan took place after turf establishment to verify the desired contours. As a measure of insurance, all the West Course greens were outfitted with fully operational SubAir vaults, ready to be used to combat excess moisture or other adverse conditions.

The West Course greens got 26% larger – from a total of 95,000 square feet to 120,000 square feet. Though average green size went from 5,278 to 6,667 square feet, the expansions were not all equally allocated. Some greens, like the 15th and 17th, each got 2,500 square feet larger. In the case of the 17th, the spot in the rough where Ogilvy chipped in to save par on Sunday of the 2006 U.S. Open is now several feet into reclaimed putting surface. On the par-4 15th hole, the entire back and right portions of the green were recaptured, with the putting surface now riding up against a flanking bunker and able to provide a bold back-right hole location that, when viewed from the fairway, looks like it’s hanging in deep space.

The dust and construction ruckus from four years of phased restoration have now given way to U.S. Open preparations. The newly upgraded golf course infrastructure will help present a fully revived version of Winged Foot’s famous West Course to the public. Unfortunately, golf fans won’t have the ability to see the handiwork in person this year, but the membership knows what it has. So does the crew under Rabideau’s leadership. Having meticulously documented the course work as part of the reconstruction process, he’s turned his maintenance facility into a showcase of architectural evolution. He wants his staff to know the character and importance of the ground they tend. The effect on everyone is humbling. A revived Winged Foot has that emotional tug, especially on those who work there every day.  

Brad Klein is a veteran freelance journalist whose biography, "Discovering Donald Ross," won  the Herbert Warren Wind Book Award for 2001.

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